X-Series - SmartSolve - Water Soluble Materials

X-Series Water-Soluble Pouch Stock

75% bio-based water-soluble pouch stock that completely disperses in water in under 30 seconds. Create biodegradable stand-up pouches, pillow pouches, and sachet packaging that are flushable, drain-safe, and readily biodegradable. Perfect for single-use applications requiring sustainable packaging with stand up pouch printing capabilities.

SmartSolve X-Series Pouch Stock combines FSC-certified wood pulp fibers with a heat-sealable PVOH (polyvinyl alcohol) coating in varying thicknesses. The paper layer provides structural integrity and printability during manufacturing and use, while the heat-seal layer creates secure, hermetic seals on form-fill-seal equipment.

When the pouch contacts water, both layers disperse completely in under 30 seconds with minimal agitation. The wood pulp fibers and PVOH coating biodegrade naturally through microbial action, leaving zero microplastics behind. Unlike traditional plastic stand-up pouches that persist in landfills for centuries, X-Series pouches are safe for drains, wastewater systems, and composting.

SmartSolve X-Series is compatible with existing vertical and horizontal form-fill-seal (VFFS/HFFS) equipment, making the switch from plastic pouches seamless. The material accepts flexographic and digital printing with water-based inks, delivering professional stand up pouch printing quality while maintaining complete biodegradability.

SpecificationUnit2X15 Pouch Stock2X30 Pouch Stock3X15 Pouch Stock
Spec NumberIT116943IT116942IT118169
CaliperMicrons808595-112
CaliperMils3.23.33.1
Basis WeightGSM (g/m²)505388
Basis Weightlb/3,000ft²30.632.654.1
DispersibilitySeconds6-8197-8
Tensile Strength MDkN/m0.90.93

SmartSolve X-Series Pouch Stock is the sustainable alternative to traditional plastic single-use pouches, applicable across industries prioritizing zero-waste packaging solutions.

Replace plastic laundry pod packaging with biodegradable pouches that dissolve directly in the washing machine. X-Series pouch stock creates hermetic seals that protect concentrated detergent formulations while offering consumers a zero-waste disposal experience. Compatible with existing vertical form-fill-seal equipment used by major detergent manufacturers.

SmartSolve biodegradable pouches eliminate secondary plastic packaging for dishwasher tablets. The pouch disperses on contact in the dishwasher cycle, releasing detergent without requiring consumers to unwrap or puncture packaging. Ideal for single-dose units and multi-pack formats with stand up pouch printing for brand differentiation.

Create luxurious, zero-waste packaging for bath products that dissolve directly in water. X-Series pouch stock protects moisture-sensitive formulations during storage and shipping, then disperses completely when added to bathwater. Perfect for subscription boxes, hotel amenities, and retail bath product lines seeking sustainable packaging alternatives.

SmartSolve biodegradable stand-up pouches offer discreet, flushable packaging for tampons, pads, and panty liners. Certified drain-safe and flushable per GD4 guidelines and FG501-504, FG507 testing protocols, our pouches break down completely in wastewater systems without contributing to clogs or microplastic pollution, addressing a major pain point in public restrooms where plastic wrappers create disposal challenges.

SmartSolve X-Series pouch stock accepts professional-grade printing to showcase your brand while maintaining complete biodegradability.

Printing methods compatible with X-Series:

  • Flexographic Printing: High-speed, cost-effective printing for long production runs with excellent color consistency
  • Digital Printing: Ideal for short runs, variable data, and quick-turn custom designs without plate costs
  • Water-Based Inks: Maintains biodegradability claims and eco-friendly profile throughout entire package lifecycle

Customization capabilities:

  • Custom roll widths and outer diameters for your form-fill-seal equipment
  • Eye marks for automated packaging machinery
  • Pre-printed branding, nutritional panels, and regulatory information
  • Custom pouch sizes: pillow pouches, stand-up pouches, sachet formats

X-Series Pouch Stock runs smoothly on existing form-fill-seal equipment, making the switch from plastic pouches seamless.

Compatible equipment types:

  • Vertical Form-Fill-Seal (VFFS): Ideal for products like powders, granules, or small solids into stand-up or pillow-style pouches
  • Horizontal Form-Fill-Seal (HFFS): Ideal for flat or irregular-shaped items like film-wrapped sachets or snack bars into flow-wrap

Yes. SmartSolve X-Series pouch stock accepts flexographic and digital printing with water-based inks for custom branding, nutritional panels, and regulatory information, and we can connect you with printing partners and form-fill-seal manufacturers to produce finished custom pouches if you don’t have in-house capabilities.

X-Series pouches provide limited oxygen barrier and no moisture barrier. Shelf life will vary significantly depending on your specific product formulation and storage conditions. Product shelf life testing is highly recommended for your application.

 

X-Series pouch stock is 75% bio-based and uses a PVOH heat-seal coating. PureNil™0 is a 100% bio-based, zero plastic pouch stock substrate that uses a proprietary plastic-free heat-seal technology. Compare specifications here.

PureNil™0 offers significant advantages over traditional compostable films like PLA or PBAT. It’s 100% bio-based, while many compostable films are petroleum-derived. It also disperses in water in under 7 seconds, is drain-safe and flushable, and is expected to pass home compostability standards AS 5810. PureNil™0 also provides end-of-life optionality: composting, recycling, or water dissolution.

Yes. X-Series pouch stock is compatible with form-fill-seal equipment that creates stand-up pouches, flat pillow pouches, and sachet formats. Contact our team to discuss the optimal pouch configuration for your specific application.